Packaging solutions
Binding · coil compacting · strapping · tagging
The last knot is the first thing your customer touches.
Bars, sections, wire rod coils and strip coils all leave the mill the same way: bound, strapped and tagged. BERUI supplies automatic packaging machines for each, together with our solution partner Recast.
Our solution partner
Packaging is the last operation in the mill and the first thing the customer sees. A loose bundle costs time at the crane; a damaged coil costs a claim. Recast builds automatic machines that bind, compact, strap and tag steel products. BEISCO is Recast's solution partner and brings these machines to the mill, together with the engineering that fits them into the line.
Tell us the product, the size range and the output per hour. We will propose the packaging.
Send your enquiryBars
Bar bundle binding
Finishing · bar bundles
A bundle has to arrive the way it left.
Wire binding machines for bar bundles in the finishing shop.
Binding is the last job on the line. A bundle has to stay tight through cranes, trucks and yards. BERUI supplies binding machines that tie bars with a standard three-turn knot, in single or double binding, including a loose double binding for easy lifting.
| Knot | Standard, three turns |
|---|---|
| Binding modes | Single · double · loose double (for easy lifting) |
| Area | Finishing shop, packing |
Tell us your bar sizes, bundle dimensions and bundles per hour.
Send your enquiryBars and sections
Bar and section binding
Automatic wire binding machines by Recast
Round or square, large or small: the bundle has to hold.
The master bundle binder ties the full bundle in the finishing area. Before that, the sub-bundle binder can tie small bundles of thin bars so that they stay together inside it. For sections, the binder ties on the top surface of each stack.
| REBM1-800D-W7-A | REBM2-1100D-W7-A-MO | KCBM6-200D-W2-MO | |
|---|---|---|---|
| Product | Master bundles of bars | Section bundles | Bar sub-bundles |
| Bundle size | Ø150–450 mm | 250 × 250 to 650 × 650 mm | Ø40–200 mm |
| Tie wire | Ø6.3–7.0 mm, Q195–Q235 | Ø6.3–7.0 mm, Q195–Q235 | Ø2.6–2.7 mm, Q195 |
| Ties | Single or double turn | 1–2 · twist knot | 1–2 · rat-tail knot |
| Cycle time | ≤ 14 s double · ≤ 10 s single | ≤ 15 s double · ≤ 12 s single | ≤ 5 s |
| Wire tension | > 9,000 N | 10,000 N | ≈ 650 N |
| Drive | Hydraulic, 80–110 bar · 15 kW | Hydraulic, 100–110 bar · 380 V / 50 Hz | Air 5–7 bar · 0.75 kW |
| Dimensions (L × W × H) | 4,424 × 1,100 × 1,888 mm | 3,950 × 1,450 × 2,200 mm | 2,450 × 1,180 × 2,080 mm |
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Send us the bar or section sizes and the bundles per hour.
Send your enquiryWire rod coils
Wire rod coil compactors
Automatic horizontal and vertical coil compactors by Recast
A compact coil is easier to lift, stack and ship.
| REPCH1-4600R-W8 | REPCH2-4600-W8/S32 | REPCH3-4600R-PS 25/32 | REPCV-3500-W8 | |
|---|---|---|---|---|
| Type | Horizontal · wire | Horizontal · wire or steel strap | Horizontal · PET strap | Vertical · wire |
| Coil size | OD max. 1,400 mm · ID 850 ± 100 mm | OD max. 1,400 mm · ID 850 ± 100 mm | OD max. 1,400 mm · ID 850 ± 100 mm | OD max. 1,400 mm · ID 850 ± 100 mm |
| Compacted length | 650–2,400 mm | 650–2,400 mm | 300–2,400 mm | 300–2,400 mm |
| Ties | 4, evenly spaced around the coil | 4, evenly spaced around the coil | 4, evenly spaced around the coil | 4, evenly spaced around the coil |
| Tie material | Wire Ø6.3–8.0 mm, Q195–Q235 | Wire Ø6.3–8.0 mm or cold-rolled strap 31.75 × 0.8–0.9 mm | PET strap 25 or 32 × 0.8–1.35 mm | Wire Ø6.3–7.0 mm, Q195–Q235 |
| Closure | Twist knot | Twist knot (wire) · sealless (strap) | Friction welding | Twist knot |
| Cycle time | ≤ 32 s | ≤ 35 s | ≤ 38 s | ≤ 38 s |
| Press force | 10–45 t | 10–45 t | 10–45 t | 6–41 t (60–400 kN) |
| Supply | Air 5–6 bar · 100–150 kW | Air 5–6 bar · 100–150 kW | Hydraulic 160 bar · 380 V / 50 Hz | Hydraulic 160 bar · 380 V / 50 Hz |
| Dimensions (L × W × H) | 14,000 × 2,500 × 3,400 mm | 14,000 × 2,560 × 3,400 mm | 13,730 × 2,560 × 3,070 mm | 10,100 × 10,212 × 8,358 mm |
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Send us the coil weight, the coil dimensions and the coils per hour. We will propose the compactor.
Send your enquiryStrapping and tagging
Automatic steel-strap strapping machines and a bundle tag-welding robot by Recast
| KC-CR12-1H-A-SS-SN24NS-PN32 | RE-CH3-2250-1H-A-SS-SN24NS-PN32 | |
|---|---|---|
| Product | Stacks of sections and tubes | Strip coils, around the circumference |
| Product size | Stack 250–550 mm wide · 250–550 mm high | Coil width 550–2,000 mm · OD Ø900–2,250 mm |
| Strap | Cold-rolled steel strap, 31.75 × 0.8–1.1 mm | Cold-rolled steel strap, 31.75 × 0.8–1.1 mm |
| Seal | Notched seal, 50 × 36.7 mm | Notched seal |
| Straps | 1 | 1–5 |
| Strapping position | Top surface | 3 o'clock or 12 o'clock |
| Cycle time | ≤ 15 s | ≤ 35 s |
| Strap tension | 4–20 kN | 4–20 kN |
| Supply | Air 5–6 bar · 380 V / 50 Hz | Air 5–7 bar · 380 V / 50 Hz |
| Dimensions (L × W × H) | 5,199 × 1,413 × 3,016 mm | 7,145 × 1,000 × 3,496 mm |
Bar bundle tag-welding robot GP25-PR2-CA2-TCH2
The tag stays with the bundle.
| Bar diameter | 10–40 mm |
|---|---|
| Bundle diameter | Ø200–500 mm |
| Bar length | 6–12 m |
| Tags per bundle | 1–2, on the bundle end face |
| Welding time | < 20 s one tag · < 30 s two tags |
| Welding | Capacitor discharge, carbon steel stud |
| Supply | Air 5–6 bar · 380 V / 50 Hz |
| Dimensions (L × W × H) | 4,137 × 2,745 × 2,069 mm |
Send us the strap or tag you use today and the output per hour.
Send your enquiryRelated chapters